SPEEDIO U500Xd2-5AX 100T
Universal Compact Machining Centre
- 5-Axis Machining
- 100 Tool Magazine
Select variant
Information
| Max. spindle speed [min⁻¹] | 12,000 / (Optional) 10,000 with high torque / (Optional) 20,000 |
|---|---|
| Travel distances (mm) | X: 500 Y: 450 Z: 380 A (degrees): -30 to 120 C (degrees): 360 |
| Tool magazine capacity [pcs.] | 100 |
| Rapid traverse speed (XYZ axes) [m/min] | 50 x 50 x 56 |
| Indexing feed rate [min⁻¹] | A-axis: 50, C-axis: 75 (60 × 9) |
| 1,557 × 2,743 [3,581] (61.3 × 108.0 [141.0]) | 2,050 × 2,081 (80.7 × 81.9) |
| BT double-contact spindle (BIG-PLUS) | Optional |
| Coolant supply through the spindle (CTS) | Optional |
Mechanical Engineering Equipped with a swivelling rotary table with a clamping surface of ø 500 mm. The increased travel ranges of the Y and Z axes allow for a wider range of multi-side machining operations.
Fitted as standard with a fast, high-precision swivel table featuring a generous clamping surface.
Longer travel ranges on the Y and Z axes, as well as a tool magazine for up to 28 tools, further accelerate process integration through single-clamping machining.
Productivity A tireless pursuit of high productivity – reducing scrap by optimising control systems through integrated machine and control system development
The integrated development of the machine and control system, together with the optimisation of the control system using the ‘CNC-D00’ controller, enables rapid acceleration and short response times, thereby maximising the machine’s performance and ensuring high productivity.
Editing options The extremely rigid machine design and the highly efficient spindle motor enable a wide range of machining options
A reliable and robust machine design has been achieved.
Equipped with a highly efficient spindle motor that delivers sufficient torque across the entire speed range – from low to high speeds.
This enables highly efficient machining across various sectors, from the automotive industry and general mechanical engineering to the medical and aerospace industries.
A tool centre point control system has been added to support simultaneous 5-axis machining. *
*Available only on the U500Xd2-5AX model.
NC control Equipped with the new ‘CNC-D00’ control system – improved user-friendliness thanks to a 15-inch LCD touchscreen
The apps and vertical touchscreen enable intuitive operation. The relevant functions are grouped by purpose, such as ‘Set-up’ and ‘Machining’, which leads to efficient operation. Production and operating statuses are displayed visually, enabling quicker understanding. Waste-free operation is possible during set-up, machining adjustment, production and the recovery process, leading to improved work efficiency and an increased operating rate.
Features of the 100-tool magazine – Technical specifications (U500Xd2-100T and U500Xd2-5AX 100T ONLY) The newly developed 100-tool magazine*1 saves space and ensures high productivity
The new 100-tool magazine, which has the largest storage capacity in the SPEEDIO series, has been developed. *
The original mechanism, developed by Brother, ensures space-saving design and high productivity.
* Fitted only to the U500Xd2-100T model. Voice output is not available on the U500Xd2-100T model.
| Item | Item | U500Xd2 U500Xd2 RD*8 U500Xd2-5AX U500Xd2-5AX RD *8 | U500Xd2-100T U500Xd2-100T RD *8 U500Xd2-5AX/100TU500Xd2-5AX/100T RD *8 |
|---|---|---|---|
| CNC unit | CNC unit | [U500Xd2] CNC-D00, [U500Xd2-5AX] CNC-D00v(DB) | [U500Xd2] CNC-D00, [U500Xd2-5AX] CNC-D00v(DB) |
| Travel distances | X-axis [mm] | 500 | 500 |
| Travel distances | Y-axis [mm] | 450 | 450 |
| Travel distances | Z-axis [mm] | 380 | 380 |
| Travel distances | A axis [degrees] | -30 to 120 | -30 to 120 |
| Travel distances | C-axis [degrees] | 360 | 360 |
| Travel distances | Distance between the table top and the tip of the spindle [mm] | 115–495 (4.5–19.5) | 115–495 (4.5–19.5) |
| Table | Working range [mm] | ø260 (ø10.2) | ø260 (ø10.2) |
| Table | Max. load capacity (uniform load) [kg (lbs)] | 100 (220) | 100 (220) |
| Table | Max. table load inertia [kg·m² (lb·inch²)] | 1.8 (6,151) [2.6 (8,885) *9] | 1.8 (6,151) [2.6 (8,885) *9] |
| spindle | Spindle speed [min⁻¹] | 12,000 min⁻¹ Specifications: 1 – 12,000, 10,000 min⁻¹ with high torque Specifications (optional): 1 – 10,000, 20,000 min⁻¹ Specifications (optional): 1 – 20,000 | 12,000 min⁻¹ Specifications: 1 – 12,000, 10,000 min⁻¹ with high torque Specifications (optional): 1 – 10,000, 20,000 min⁻¹ Specifications (optional): 1 – 20,000 |
| spindle | Spindle speed during thread cutting [min⁻¹] | MAX. 6,000 | MAX. 6,000 |
| spindle | Tapered hole | 7/24 tapered No. 30 | 7/24 tapered No. 30 |
| spindle | BT double-contact system (BIG-PLUS) | Optional | Optional |
| spindle | Coolant supply through the spindle (CTS) | Optional | Optional |
| Feed rate | Rapid traverse speed (XYZ axes) [m/min (inches/min)] | 50 x 50 x 56 | 50 x 50 x 56 |
| Feed rate | Cutting feed rate [mm/min] | X, Y, Z axes: 1 – 30,000 (0.04 – 1,181) *7 | X, Y, Z axes: 1 – 30,000 (0.04 – 1,181) *7 |
| Feed rate | Indexing feed rate (A and C) [min⁻¹] | A-axis: 50, C-axis: 75 (60 × 9) | A-axis: 50, C-axis: 75 (60 × 9) |
| ATC unit | Tool shank type | MAS-BT30 | MAS-BT30 |
| ATC unit | Tension bolt | MAS-P30T-2 | MAS-P30T-2 |
| ATC unit | Tool magazine capacity [pcs.] | 14 / 21 / 28 | 100 * 12 |
| ATC unit | Max. tool length [mm] | 250 | 250 |
| ATC unit | Max. tool diameter [mm] | 110 (4.3) | Turret magazine: 110 (4.3), Tool magazine: 60 (2.3) / 110 (4.3) (No adjacent tool) |
| ATC unit | Max. tool weight [kg (lbs)] | 3.0 (6.6) [4.0 (8.8) *10] / tool, | Turret magazine: 3.0 (6.6) [4.0 (8.8) *10] / tool, Tool holder: 4.0 (8.8) / tool, |
| ATC unit | Tool selection procedure | Random Abbreviation Method | Random Abbreviation Method |
| Tool change time | Tool to tool [sec.] | 0.6 / 0.7 (14 or 21 tools / 28 tools) | 0.7 * 13 |
| Tool change time | Chip to chip [sec.] | 1.3 / 1.4 (14 or 21 tools / 28 tools) | 1.4 *13 |
| Electric motor | Main spindle motor (10 min/continuous operation) [kW] | 12,000 min⁻¹ Specifications: 10.1/7.0, 10,000 min⁻¹ high-torque specifications (optional): 12.8/9.2, 20,000 min⁻¹ Specifications (optional): 7.4/5.1 | 12,000 min⁻¹ Specifications: 10.1/7.0, 10,000 min⁻¹ high-torque specifications (optional): 12.8/9.2, 20,000 min⁻¹ Specifications (optional): 7.4/5.1 |
| Electric motor | Axle drive motor [kW] | XY axis: 1.0, Z axis: 2.0, A axis: 0.9, C axis: 0.55 | XY axis: 1.0, Z axis: 2.0, A axis: 0.9, C axis: 0.55 |
| Power source | Power supply | 200 to 230 V AC ±10 per cent, 3-phase, 50/60 Hz ±2 per cent | 200 to 230 V AC ±10 per cent, 3-phase, 50/60 Hz ±2 per cent |
| Power source | Rated power (continuous operation) [kVA] | 12,000 min⁻¹ Specifications: 9.5, 10,000 min⁻¹ high-torque specifications (optional): 10.4, 20,000 min⁻¹ specifications (optional): 9.5 | 12,000 min⁻¹ Specifications: 9.5, 10,000 min⁻¹ high-torque specifications (optional): 10.4, 20,000 min⁻¹ specifications (optional): 9.5 |
| Power source | Standard air pressure [MPa] | 0.4 – 0.6 (recommended value: 0.5 MPa *6) | 0.4 – 0.6 (recommended value: 0.5 MPa *6) |
| Power source | Required flow [L/min] | 52 L/min | 52 L/min |
| Machine dimensions | Height [mm] | 2,818 (110.9) | 2,818 (110.9) |
| Machine dimensions | Required floor space*11 [with control unit door open] [mm (inch)] | 1,560 x 2,081 [2,919] (61.4 x 81.9 [114.9]) | 2,050 x 2,081 [2,919] (80.7 x 81.9 [114.9]) |
| Machine dimensions | Weight [kg] | 2,650 (5,843) | 2,800 (6,173) |
| Accuracy | Accuracy of bidirectional axis positioning (ISO 230-2:1988) [mm (inch)] | X, Y, Z axes: 0.006–0.020 (0.00024–0.00079) | X, Y, Z axes: 0.006–0.020 (0.00024–0.00079) |
| Accuracy | (ISO 230-2:2014) | A, C axes: 28 seconds or less | A, C axes: 28 seconds or less |
| Accuracy | Repeatability of bidirectional axis positioning (ISO 230-2:2014) [mm] | X, Y, Z axes: Less than 0.004 (0.00016) /A, C axis: 16 seconds or less | X, Y, Z axes: Less than 0.004 (0.00016) /A, C axis: 16 seconds or less |
| Standard accessories | Standard accessories | Instruction Manual (1 DVD set), levelling bolts (4 pcs.), levelling plate (4 pcs.) | Instruction Manual (1 DVD set), levelling bolts (4 pcs.), levelling plate (4 pcs.) |
| Item | U500Xd2-5AX |
|---|---|
| CNC Model | CNC-D00v (DB) |
| Control axis | 5-axis (X, Y, Z, A, C) |
| Simultaneously controlled axis | 5-axis (X, Y, Z, A, C) |
| Simultaneously controlled axis | Linear: 5 axes (X, Y, Z, 2 additional axes) Circular: 2 axes Helical/conical: 4 axes (3 linear axes + 1 additional axis, 2 linear axes + 2 additional axes) |
| Smallest input increment | 0.0001 mm, 0.00001 inch, 0.0001 degrees |
| Maximum programmable dimensions | ±999,999.9999 mm, ±999,999.99999 inches |
| Advertisement | 15-inch colour LCD touchscreen |
| Storage capacity | 3 GB (total capacity of the programme and database) |
| External communications | USB storage interface, Ethernet, RS232C (optional) |
| Number of programmes that can be stored | 4,000 (total capacity of the programme and database) |
| Programme format | NC language * Colloquial language not available |
| Operation | Test run Machine lock Programme restart Rapid traverse Override Cutting feed override Background processing Screenshot Operating level External input signal Keys Key combinations < optional > Spindle override |
|---|---|
| Programming | Absolute / Incremental (inch / metric) Coordinate system setting Corner C / Corner R Rotational transformation Synchronised thread cutting Sub-programme Graphical display |
| Measurement | Automatic workpiece measurement; tool length measurement |
| High speed and high accuracy | Machining parameter adjustment High-precision mode AIII High-precision mode BI (look-ahead 160 blocks) Backlash compensation Tool centre point control *3 (Look-ahead 1,000 blocks) < optional > High-precision mode BII (Look-ahead 1,000 blocks, smooth path offset) |
| Monitoring | Machining load monitoring, ATC monitoring, overload prediction, waveform display / waveform output to memory card, Thermal Expansion Compensation System II (X, Y and Z axes), production output display, tool life / replacement tool, chip detection function |
| Maintenance | Enter key Status log Alarm log Operating log Maintenance notice Measurement of motor insulation resistance Filter cleaning with detection of filter blockages Battery-free encoder Brake load test |
| Automatic / Network | Remote computer control, OPC UA, automatic notification, integrated PLC (LD/ST/FBD) < optional > CC-Link, CC-Link master station, remote device station, PROFIBUS DP, DeviceNet slave, PROFINET slave, EtherNet/IP slave |
| Energy saving | Automatic switch-off, standby mode, automatic switch-off of coolant supply, automatic switch-off of work lights, delay before switching off the chip extraction system, chip extraction system in energy-saving mode, energy-saving mode |
| Support apps | Adjust machine parameters ATC tool Tool life Waveform display Production output Energy saving/power consumption Recovery support Inspection PLC Machining support without warm-up phase Software control panel |
| Accessories | File viewer, Notepad, Calculator, Register shortcut, Display off |
| Functions limited to NC language | Menu Programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub-programme call Macro Tape operation / FTP load operation Multiple skip function < optional > Submicron command *2 *4 Interrupt type macro Rotary fixture offset Feature coordinates setting *4 Involute interpolation Vibration adjustment |
| Functions limited to conversation language *5 | Machining programme Scheduling programme Automatic tool selection Automatic setting of cutting conditions Automatic setting of tool length compensation Automatic setting of cutter compensation Automatic calculation when the input value is unknown Control of the machining sequence |
Example of high-mix, small-batch workpieces
Optical Components
Relay Boxes
Watch case
Transfer equipment parts
Knee joint
Stainless steel valve
Adresse
Josef Binkert AG
Grabenstrasse 1
CH-8304 Wallisellen
Kontakt
Öffnungszeiten
Montag - Freitag
7.30 - 12.00 Uhr
13.00 - 17.00 Uhr